Sagar Kale is a seasoned process engineering professional with over 22 years of experience in the oil and gas industry. His expertise spans the full project lifecycle, from proposals and front-end engineering design (FEED) to detailed engineering, commissioning, and offshore startup. With a focus on complex projects in the FPSO topsides, LNG, petrochemical, and refining sectors, Sagar’s hands-on approach has driven successful outcomes for leading international corporations and complex facilities.
Currently, Sagar serves as Principal Process Engineer at The Lisbon Group, LLC, where he spearheads the FEED and detailed engineering efforts for Kinder Morgan’s LNG Peak Shaving Facility in Indianapolis. His role includes overseeing pretreatment plant development, amine-based gas sweetening units, and dehydration systems. Sagar brings a meticulous approach to managing inter-disciplinary documentation and ensuring high-quality deliverables, demonstrating his commitment to both precision and excellence in every project.
Previously, Sagar spent over 13 years at MODEC International Inc., where he managed the concept development and execution of various FPSO projects. His leadership extended from initial technology selection and process simulations to emissions minimization and safety compliance. Sagar played a critical role in projects such as ExxonMobil Guyana FPSO 5, FPSO Tartaruga Verde, and the BHP Gulf of Mexico Concept Study, solidifying his expertise in managing high-stakes engineering projects with complex regulatory requirements.
Before joining MODEC, Sagar worked as a Process Design Engineer at Toyo Engineering Corporation, where he was responsible for proposal, FEED, and detailed engineering activities across gas processing plants, refineries, and petrochemical complexes. His experience includes projects for global clients such as Shell, Anadarko, and Indian Oil Corporation. Sagar’s work on an ethylene cracker complex and LNG regasification terminal projects further underscores his versatility and adaptability in engineering design.
Complementing his extensive professional background, Sagar also holds a Master’s degree in Petroleum Engineering from the University of Oklahoma and a Bachelor’s degree in Chemical Engineering from the University of Mumbai. During his graduate studies, he conducted petrophysical measurements and reservoir modeling to support hydrocarbon reservoir characterization, laying a strong foundation for his expertise in engineering simulations and process optimization.
Sagar’s skillset includes advanced proficiency in industry-standard simulation tools such as Aspen HYSYS, VMGSim, PRO-II, and FLARESIM. With a strong command of international standards such as API, ASME, and NORSOK, he is adept at integrating technical knowledge with regulatory compliance to ensure projects meet the highest quality standards. His hands-on experience in PFD/P&ID development, hydraulic calculations, and equipment sizing enables him to contribute valuable insights at every stage of engineering design.
A member of the Society of Petroleum Engineers and the American Institute of Chemical Engineers, Sagar actively engages with industry communities to stay updated on best practices and emerging technologies. His commitment to continuous learning and professional growth reflects his dedication to delivering cutting-edge solutions that prioritize both efficiency and safety.
Sagar’s goal as an engineer and leader is to take on challenging projects that push the boundaries of process engineering. He aims to expand his skills by working with diverse teams across disciplines, mentoring young engineers, and fostering an environment of collaboration and innovation. His approach to leadership is grounded in empathy and problem-solving, making him a trusted advisor and role model for his teams.
Character:
Sagar Kale embodies integrity, reliability, and a strong commitment to engineering excellence, consistently demonstrating a hands-on approach to high-stakes projects. His dedication to continuous improvement and professional growth underscores his role as a trusted advisor and mentor within his field.
Knowledge:
With advanced expertise in process simulations, engineering standards, and regulatory compliance, Sagar has a comprehensive skill set spanning FPSO topsides, LNG, and petrochemical projects. His proficiency in industry-standard tools and global engineering practices enables him to deliver precise, innovative solutions across diverse projects.
Strategic:
Sagar excels at optimizing engineering processes, identifying areas for efficiency, and driving projects forward with a focus on both quality and safety. His strategic approach enables him to lead complex project executions, making critical decisions that align technical requirements with client objectives.
Communication:
A clear and collaborative communicator, Sagar effectively translates complex technical concepts to team members and stakeholders alike. His ability to foster teamwork across disciplines and guide young engineers highlights his strength in building cohesive, high-performing teams.
